|
COPPER COATING PLANT
Assomac offers high speed integrated Copper Coating line for high-speed continuous drawing and in line copper coating of MIG welding quality low carbon steel wire.
ASSOMAC entrusted by its honoured customers with the responsibility of providing a modern high production machine ha to go to the drawing board to develop a high speed simple to operate, low cost and low down time machine to suit customers need. The line basically consists of payoff with entanglement sensing arrangement, 11 Die five spindle wet drawing machine, Stainless Steel or FRP / PP Copper coating tank with rotating finishing die, triple deck BB- block for skin pass with killing arrangement and Spoolerfor plastic spools or cheese spool. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are part of the complete plant.
Plant Features and options
- Wet Drawing Concept
- High Speed Belt Drive for sound less efficient Transmission of poweror Helical Gear Drive in Wet Drawing Machine.
- Tungsten Carbide Drawing Cones for long service period or Carbon Steel Drawing Cones for economy.
- Copper coating tank made out of Stainless Steel or Fiber Reinforced Plastic and Poly Propylene material with five / six chambers with the required heating arrangements.
- Cast Nylon and Graded synthetic pulleys for corrosion resistance in coppering tank.
- Adjustable Killing Rollers nine each in Vertical and Horizontal planes for proper Cast and Helix both at BB Block and Spooler.
- Wire accumulation at BB- Block for continued working when spoolerstops.
- Pneumatic clamping of spools and wire forfasterworking at the spooler.
- Traverse with fine Variable Pitch adjustment using A.C. Variable Drive orvariable Uhing traverse.
- Complete plant controlled by one man using the control desk having variable speed drives.
TECHNICAL DATA
| Inlet Wire Dia |
2.4 - 2.0 mm |
| Finish Wire Dia |
1.6/1.2/0.8/0.6 mm |
| No. of Dies |
1 Dry + 11 Wet + 1 Skin Pass Rotating Die |
| Line Speed |
8-12 Mts./Sec |
| Power Requirement |
7.5HP at Pre Drawing Block
50 HP at WetDrawing
15 HP at BB Block
5 HP at Spooler |
Brakes Drive Controls
|
Pneumatic Disk or Electromagnetic Drum type.Imported Toothed Belts & Pulleys, Plain and V-belts. P.L.C. Controlled or Synchronized A.C. Variable Frequency Drives Panel, with operator console.
|
|
