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COLD RIBBED WIRE PLANT
Assomac offers high speed integrated Cold Ribbed Wire line for high-speed continuous drawing and ribbing of mild steel low carbon wire rods used for construction bars & mesh welding.
ASSOMAC entruste,d by its honored customers with the responsibility of providing a modern high speed, simple to operate, low cost and low down time machine had to go to the drawing board and come up with several offerings to suit customer needs. The line basically consists of double skeen type tilting payoff hydraulically operated with entanglement sensing arrangement, for high sped non stop high speed wire rod payoff, inline descaler in horizontal and vertical plane with motorised brushing arrangement, double deck drawing cum ribbing machine with two speed gear box with lower deck for sizing and upper deck for ribbing ,line consist of imported ribbing cassette having option for different ribbing patterns, cheese type spooler with hydraulically operated traverse, spool clamping, spool lifting and spool shifting for fast and easy loading un loading of spools Also pointing machine, butt-welding machine, variable speed A.C.Vectorfrequency drive control panel and Operator control station are part ofthe complete plant.
Plant Features and options
- Die/ Die Less Concept
- Hydraulic tiltable dual head pay offforcontinuos easy feeding of wire rod coils by overhead crane orfork lift
- Hydraulic tiltable neck type overhead pulley for faster stinging operation and easy operator reach.
- Dual plane adjustable roller type descaler with hardened wear resistant rollers with high service life with inline motorized brushing unit for absolute scale free rod surface
- Motorized lube box for better lubricant coating before pre-drawing.
- Double Deck chromium carbide matrix coated capstans internally water cooled for long service life.
- Suitable operator safety features built-in the system like guards, wire brake sensors, emergency locks, etc.
- Pneumatic clamping, shifting, lifting and setting of spools for faster working at the spooler.
- Traverse with heavy duty hydraulic cylinders with hardened guide rods.
- Complete plant controlled by one operatorfrom the control desk having well programmed production process.
TECHNICAL DATA
Inlet Wire Rod Dia
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14 - 5.5 mm |
Finish Wire Dia
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12 - 4.0 mm (Ribbed/Plain) |
| No. of Dies |
1 Pre Rolling cassette +1 Ribbing cassette |
Line Speed
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4 - 12 Mts.lSec . |
Power Requirement
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5 HP at Pay Off
8 HP at Descaling
220 HPat Drawing cum ribbing capstan
40 HP at Spooler
5HP at Spooler Power Pack |
Brakes Drive
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Through dynamic braking resistors Heavy Duty Worm & Worm Wheel Speed reducer with 2 speed gear box |
| Controls |
Synchronized A.C. Variable Frequency Drives |
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